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Next-Generation Mast Technology Research

Our R&D investigates advanced materials, structural designs, and hydrodynamic profiles for stiffer, lighter, and more sustainable foiling masts.

The mast is a critical component influencing foiling performance, impacting rigidity, control, and drag. Our research is focused on developing next-generation mast technologies that push the boundaries of material science and engineering, with a strong emphasis on sustainability.

Primary Research Directions:

  • Investigation of advanced composite layups using natural fibers (e.g., flax, basalt) and bio-based or recycled resin systems to enhance stiffness-to-weight ratios.
  • Research into high-strength, lightweight recycled aluminum alloys and novel extrusion or manufacturing techniques.
  • Analysis of mast cross-sectional profiles and their impact on hydrodynamic drag and torsional stiffness using CFD and FEA simulations.
  • Development of modular mast designs, potentially allowing for adjustable lengths or interchangeable sections for different foiling disciplines.
  • Exploration of internal dampening structures or materials to reduce vibration and improve ride quality.
  • Lifecycle analysis of mast production, aiming to minimize energy consumption and material waste.

OrangeOcean is committed to pioneering mast technologies that not only improve the foiling experience but also set new benchmarks for environmental responsibility in watersports hardware.

Note: We will be sharing our findings on material properties, structural analyses, and prototype testing. Follow our technical updates for the latest in our mast technology R&D.

Example Research Concepts:

FEA Stress Map

Bio-Composite Lattice Mast Core

Investigating the use of internal lattice structures made from bio-composites to achieve high stiffness with minimal material usage.

Hydrodynamic Flow Lines

Tapered Laminar Flow Mast Profile

Research into optimized mast profiles that promote laminar flow, reducing drag at various speeds and angles of attack.

Modular Mast Section CAD

Segmented Travel Mast System

Conceptualizing a high-performance mast that can be broken down into smaller segments for easier transportation, without compromising rigidity.